Consumer Electronics PCB – Powering a variety of products!
Consumer Electronics
From your television to your coffee maker, there is no dearth of electronic products that use PCBs. In fact, both businesses and homes simply cannot function without reliable PCBs.
While consumer PCBs are certainly nothing new, the applications for PCBs for electronics and the material used to make them have evolved over a period of time. This is inevitable, especially on account of the growing trend of miniaturization. Also, modern electronics and computer applications require PCBs with high thermal conductivity so that the heat generated can be dissipated. You also need different PCBs for the many kinds of appliances in use. For example, the PCB needed to power a smartwatch is different from the PCB required for a computer.
At Mer-Mar Electronics, we have over 40 years of experience in crafting a wide variety of PCBs. Whether you need a PCB for a smart home device, a portable electronic or a gaming accessory, we have covered you. We are capable of understanding client requirements and can design PCBs accordingly to exceed customer expectations. We support all types of PCBs, including Rigid-flex PCB and can provide you the suggestions for the right type of PCBs for your industry. Right from design to box build services, our expert professionals have the requisite experience to offer you the best.
Why us for consumer electronics PCB
State-of-the-art facility
At Mer-Mar Electronics, we have the necessary technology to ensure we deliver the most complex PCBs. Besides our team of experts is equipped with the industry best practices right from design to assembly.
Stringent Manufacturing Processes
In our quest to offer reliable PCBs for consumer electronics, we ensure that we adhere to industry standards and best practices. Our robust testing protocols ensure there isn’t room for any error.
Quick turnaround time
Quick go-to-market is a big source of advantage in the highly competitive consumer electronics industry. To this end, we offer quick turnaround times that enable you to launch your product that much faster.
No volume constraints
With Mer-Mar Electronics, you do not have to worry about the volumesof PCB that you require. From prototype quantities to large production runs we have you covered.
What Our Customer Says
“ During the time I have worked with SCG on this project, I have found Mike Campbell and his team to be highly knowledgeable and results-driven. Based on preliminary pilot testing and a strong understanding of subsurface. conditions, in particular fractured bedrock environments. ased on their work on this project. "
Derek AuCoin
Defence Construction Canada
“ For over 10 years working with SCG Industries on environmental contaminated sites they have continuously demonstrated excellent technical ability while ensuring superior customer service. Their collaborative approach and real time flexibility in adapting to changing conditions has contributed to the success of many project goals. “
Derek AuCoin
Defence Construction Canada
“ For over 10 years working with SCG Industries on environmental contaminated sites they have continuously demonstrated excellent technical ability while ensuring superior customer service. Their collaborative approach and real time flexibility in adapting to changing conditions has contributed to the success of many project goals. “
Derek AuCoin
Defence Construction Canada
“ For over 10 years working with SCG Industries on environmental contaminated sites they have continuously demonstrated excellent technical ability while ensuring superior customer service. Their collaborative approach and real time flexibility in adapting to changing conditions has contributed to the success of many project goals. “
Derek AuCoin
Defence Construction Canada
Consumer Electronics PCB Manufacturing Process
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
1. Electronics PCB Design and Output
High Volume PCB Testing Capabilities
Mer-Mar Electronics has experienced and skilled experts who strive to ensure boards irrespective of their size and volume, have been rigorously tested for quality at every stage of the manufacturing. To maximize quality assurance of large batch PCB assemblies, we perform extensive testing and inspections on all the PCBs irrespective of the volume. We follow a strict quality control process till the boards are shipped out.
We have great proficiency in high volume PCBs and create matchless PCB designs with zero to the minimal margin of error. We make sure all these boards work uniformly. To maximize the quality of these large batch products, we perform extensive testing of all the products. Our expert engineering team leaves no room for improvement after finalizing the product.
We are an ISO 9001:2015 certified company and for the pursuit of the highest PCB quality, we procure parts from authorized vendors. We focus on the components sourcing process as it is the key to maintain production quality. We ensure full traceability and also try to prevent any component failure issues.
Below are the tests we conduct –
- A design for manufacturability (DFM) – To make sure your design is suitable for high volume PCB manufacturing
- DFA checks – For detecting issues that negatively impact the PCB fabrication process
- AOI and AXI tests – Before packaging and shipping
- Custom function tests – As needed
- Electrical Testing – For confirming the PCB functionality to its original design
- Flying Probe Testing – To test electrical performance
- Functional Testing – To make sure everything is working as per the specific requirements
- In-Circuit Testing
- X-ray Testing
- Solder Paste Inspection
High Volume PCB Assembly Technologies
We follow three methods to construct high volume PCB assemblies
- Surface Mount Assembly – Through the SMT technique, we achieve miniaturization capabilities and build PCBs with high mechanical strength. For over 40 years, we have been providing SMT PCB assembly services and are totally equipped for ensuring optimal performance even in the shakiest or challenging conditions. Our competitive advantage is based on state-of-the-art technology and a competent team of engineers assures you of quick turnaround times, highest quality standards, and take the entire hassle away from you.
- Through-hole Technology – We provide end-to-end through-hole PCB assembly services right from prototype to production. We are fully equipped and competent to handle double wave flow solder services, RoHS soldering, manual & automated component placement, and testing of your boards. High-end technology solutions will be delivered with international quality standards in the lowest turnaround times. We provide both manual and automated techniques and offer complete reliability, high quality PCB at optimal costs, and minimal turnaround times.
- Mixed – We render Mixed PCB assembly services by effectively going for Surface Mount Technology (SMT) as well as Through-hole technique and use them with an optimal blend of both of these.
Outline Your World
in a whole new way.
This is heading text
High volume PCB Assembly refers to bulk printed circuit board assembly projects of 10,000 pieces or more, in one cycle of production with DFM and DFT. This is highly popular in high-end modern electronic manufacturing companies.
The benefits of high volume PCB Assembly are
- One-time design and prototyping services
- Faster time-to-market
- cost-efficient as you can purchase in bulk
- Consistent quality
- Production uniformity
- Shortened production cycles
Choosing a high volume PCB manufacturing company is quite a daunting task in this cut-throat competitive space. Two of the most common things one looks for in any company are quality and cost-effectiveness. Besides, you can also look into their experience, manufacturing capabilities, turnaround time, responsiveness, value for time & money, flexibility, and customization options.
Mer-Mar Electronics is a USA-based PCB fabrication and manufacturing company with over 4 decades of experience in PCB assembly services. We are an ISO-certified and ITAR-compliant company. We offer high volume circuit boards in the least turn-around time, flexible shipment plans, and at competitive prices. We follow a client-centric approach to ensure guaranteed quality satisfaction.
You can send your Gerber files and BOM to us We would provide you the quote Give your confirmation and the order We start with PCB fabrication component procurement We perform soldering and testing Finally, we go for packaging and shipping to you.
Well, we can accurately present the time based on the complexity of your board. Let us first go through your Bill of Materials (BOM) and Gerber files. See how much time it takes.
Yes, we do. After the PCB assembly, we can launch an x-ray test on your components. The additional charges will be levied after the assembly test.
We make sure you face zero issues. However, if unfortunately, you face any problems with the boards, please send high-resolution images for proper evaluation. If we get a confirmation of the root cause, we will take responsibility for your board repairs.
As part of the high volume production process, we provide components and parts procurement for optimizing the manufacturing process at zero price. Also, repeat customers may also take advantage of loyalty discounts to reduce the long-term costs of production. Depending on your requirements, we would let you know the final costs.
Yes. We do offer reliable customer support for your orders from start to finish. We will walk you through every step of the process and our PCB experts will also be available all the time.
